When it comes to creating custom shirts, fabric choice matters just as much as the design. Whether you're ordering shirts for your team, a fundraiser, or a special event, picking the right material can elevate your entire project. Check out our t-shirt fabric guide below to help you decide!
Popular Fabric Types for Custom Shirts
At 24 Hour Tees®, we offer carefully curated apparel styles that pair perfectly with screenprint and vinyl. Here are the most popular options by fabric type:
- Cotton
- Soft, breathable, and ideal for everyday wear. Cotton is the go-to choice for comfort and a natural feel.✅ Brand Example: Gildan 5000 – A classic 100% cotton tee perfect for bulk orders and events.
✅ Brand Example: Bella+Canvas 3001 – Premium combed and ringspun cotton for a softer, retail-style look and feel.
- Soft, breathable, and ideal for everyday wear. Cotton is the go-to choice for comfort and a natural feel.✅ Brand Example: Gildan 5000 – A classic 100% cotton tee perfect for bulk orders and events.
- Polyester
- Durable, lightweight, and moisture-wicking—great for athletic gear, outdoor events, and active use.
✅ Brand Example: Sport-Tek ST350 – A top pick for performance tees, made with 100% polyester and built for action.
✅ Brand Example: Augusta Sportswear 790 – Ideal for team uniforms and sports printing.
- Durable, lightweight, and moisture-wicking—great for athletic gear, outdoor events, and active use.
- Cotton-Polyester Blends
- The best of both worlds—comfortable, yet durable. These blends hold up well to wear and resist shrinking.
✅ Brand Example: Next Level 6210 – A fan favorite 60/40 cotton-poly blend that feels soft and looks sharp.
✅ Brand Example: District DT6000 – Known for great value and comfort in a modern cut.
- The best of both worlds—comfortable, yet durable. These blends hold up well to wear and resist shrinking.
How to Choose the Right Fabric
Ask yourself:
- Will these shirts be worn for physical activity?
- Do I want a softer or more performance-driven feel?
- Is long-term durability or affordability more important?
Pro tip: Match the fabric to the occasion. For example, go cotton for comfort, polyester for performance, or blends for versatility.
✅ Final Thoughts
Choosing the right fabric isn’t just about looks—it’s about functionality. The right pick ensures your shirts not only impress at first glance but also stand up to real-life wear.
Check out our catalogue to find your next perfect customizable item here!
